Automatic Membrane Filter Press for Sugar Treatment/Water /Beer/Sludge Filtrate Industries.

• Customization: Available
• Structure: Cantilever Beam Type
• Filter Material: FRPP
• Model NO.: XMGZ
• Type: Diaphragm Filter Press
• Filtration Pressure: ≥ 0.8 MPa
• Drip Tray: Optional
• Control: Automatic
• Plate Shift: Automatic
• Conveyor: Optional
• Filter Press Type1: Chamber Filter Press
• Filter Press Type2: Membrane Filter Press
• Filter Press Type3: Plate and Frame Filter Press
• Beam Material: Carbon Steel / PP Coated / Stainless Steel
• Application 1: Filter Press for Sewage Treatment
• Application 2: Filter Press for Sludge Dewatering
• Application 3: Filter Press for Sugar Syrup
• Application 4: Filter Press for Municipal Wastewater Treatment
• Application 5: Filter Press for Food Industry
• Application 6: Filter Press for Wine Industry
• Transport Package: Wooden Case/ Bubble Wrap
• Specification: 870-2000
• Trademark: Yuwei
• Origin: China, Henan, Yuzhou
• HS Code: 842129109
• Production Capacity: 6000 Units /Year

Product Description

Description of Membrane Filter Press 

       The wort filter press is a special membrane filter press in the beer brewing industry. It has stable performance and is widely used. It is a new type of energy-saving solid-liquid separation equipment. The insoluble grains are removed to make wort, which is called wort filtration. Wort filtration must not only obtain a high yield of saccharification extract, but also meet the requirements of various physical and chemical indicators of wort, and the filtration time is short.

At present, most beer plant adopt the lauter tank method. After the saccharification mash enters the lauter tank and stands still, the grains settle on the sieve plate to form a filter cake, and the filtrate is filtered out of the wort through the filter cake by it's own gravity. Although the structure and working method of the filter tank have been continuously improved, it is difficult to fundamentally solve the following problems:

1. The filtration speed is slow, and the daily processing is generally only 8 batches;
2. There are strict restrictions on the proportion of fine powder auxiliary materials such as barley, wheat malt, and corn starch;
3. The saccharification mash has a large contact area with the air, and absorbs more oxygen, which affects the taste of beer.

Details of Membrane Filter Press 

Specification of Membrane Filter Press 

Model	Filtration area (m²)	Plate size (mm)	Cake thickness (mm)	Filter chamber volume (L)	Plate Qty. (pcs.)	Motor power (Kw)	Weight (Kg)	Dimensions L*W*H(mm)
G30/870-U	30	870*870	≤35	498	23	2.2	3046	3880*1250*1300
G40/870-U	40			623	29		3593	4270*1250*1300
G50/870-U	50			789	37		4057	4790*1250*1300
G60/870-U	60			955	45		4597	5310*1250*1300
G70/870-U	70			1121	53		5136	5830*1250*1300
G80/870-U	80			1287	61		5636	6350*1250*1300
G50/1000-U	50	1000*1000		776	27	4	4352	4270*1500*1400
G60/1000-U	60			943	33		4480	4700*1500*1400
G70/1000-U	70			1109	39		5263	5130*1500*1400
G80/1000-U	80			1275	45		5719	5560*1500*1400
G100/1000-U	100			1608	57		6555	6410*1500*1400
G120/1000-U	120			1941	69		7466	7260*1500*1400
G80/1250-U	80	1250*1250	≤40	1560	29	5.5	10900	4830*1800*1600
G100/1250-U	100			1975	37		11750	5440*1800*1600
G120/1250-U	120			2391	45		12600	6060*1800*1600
G150/1250-U	150			2911	55		13620	6820*1800*1600
G160/1250-U	160			3119	59		14470	7130*1800*1600
G200/1250-U	200			3847	73		15320	8200*1800*1600
G240/1250-U	240			4679	89		16170	9420*1800*1600
G250/1250-U	250			4783	91		17020	9570*1800*1600
G200/1500-U	200	1500*1500		3809	49	11	26120	7140*2200*1820
G250/1500-U	250			4723	61		26930	7730*2200*1820
G300/1500-U	300			5637	73		28160	8720*2200*1820
G350/1500-U	350			6551	85		29600	10110*2200*1820
G400/1500-U	400			7618	99		31500	11260*2200*1820
G450/1500-U	450			8532	111		33400	12250*2200*1820
G500/1500-U	500			9446	123		33380	13240*2200*1820
G600/2000-U	600	2000*2000		11901	85	15	54164	13030*3000*2500
G700/2000-U	700			13838	99		58300	14390*3000*2500
G800/2000-U	800			14945	107		62460	15770*3000*2500
G900/2000-U	900			17713	127		66620	17150*3000*2500
G1000/2000-U	1000			19651	141		70780	18530*3000*2500

Advantage of Membrane Filter Press

• High efficiency : Thin-layer filtration is adopted, the filtration speed is fast, the production cycle is less than 120min, and saccharification can reach 12-16 batches per day.

• Save cost : The amount of washing water is small, suitable for the production of high-concentration wort, and the production can be increased through high-concentration dilution. The concentration of the first wort can reach 30°P, and the concentration of the final wort can reach more than 15°P. It is especially suitable for the transformation and expansion of the saccharification workshop. Just by changing the original filter tank into a filter press, the saccharification output can be doubled, saving more than 50% of the capital compared with direct investment in a saccharification system.
• Less yield : With the wort filter press, the malt needs to be finely crushed, and the fine particle size increases the specific surface area of the saccharification reaction, thereby increasing the saccharification yield. In fact, the extract yield reached or exceeded that of the laboratory.
• Different recipes : Using a wort filter press, the addition of auxiliary materials such as rice, wheat, cornstarch, and even syrup has no obvious impact on the filtration speed and time, and it is even possible to produce special beer with only wheat malt and auxiliary materials instead of barley malt.
• Flexible Feed amount : The feeding volume of the box type wort filter press with diaphragm can fluctuate within the range of 80-110% of the usual feeding volume; the box type wort filter press without diaphragm can be equipped with a movable filter blind plate, and the feeding amount is more flexible. This is especially applicable to beer companies in areas with distinct peak and low seasons.
• High air impermeability : During the process of feeding, filtering, and washing grains, the mash and wort are in a closed environment, which reduces the oxidation of the wort filtering process. At the same time, wort contains less fatty acid and has low turbidity.
• Excellent heat preservation : The polypropylene material has good thermal insulation performance, and the heat dissipation is greatly reduced compared with the filter tank, which reduces energy consumption and protects the workshop environment.
• Drier grains : The moisture content of wheat grains is reduced from 90% of the filter tank to about 73%, which reduces transportation costs and environmental pollution, especially for the production of pellet feed that requires drying grains, which can reduce the need for drying grains and waste water treatment cost.
• Easy maintenance : CIP cleaning only needs to be done once in 60-80 batches.
• Less labor cost : Realize all automatic operation, low labor intensity.

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About Us

Yuwei Filter Equipment Co., Ltd.
is a filter supplier and engineering solution service provider integrating design, manufacturing, research and development, sales and international trade. The company is located at Yuzhou City Henan province in China, covering an area of 50 acres.

We have A wealth of project experience and can provide complete technical guidance and integrated installation services. 


 

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FAQ

1. How long is the delivery time of your product?
The delivery time is within 30 working days. But when the crushing plant is big and the customers have special requirement on the crushing plant, the delivery could be extended.

2. What are the payment terms?
The payment term is T/T.

3. How long is the product warranty period?
Our warranty period is 1 year. Wearing parts and problem coursed by worker's wrong operation are not included.

4. What's the after sale service of your company?
We will provide foundation drawing to the clients for intallation. Besides, we can provide guidance service for installation and operation of workers, etc.

5. Can your company provide wearing parts?
We can produce wearing parts for our clients. If your equipment are not manufactured by our company, please provide us the wearing parts drawing.